Capital Investment Analysis for a New Strip Mining Project

Case 2 – Capital Investment Decisions

Bethesda  Mining is a midsized coal mining company with 20 mines located in Ohio,  Pennsylvania, West Virginia, and Kentucky. The company operates deep  mines as well as strip mines. Most of the coal mined is sold under  contract, with excess production sold on the spot market.

The coal  mining industry, especially high-sulfur coal operations such as  Bethesda, has been hard-hit by environmental regulations. Recently,  however, a combination of increased demand for coal and new pollution  reduction technologies has led to an improved market demand for  high-sulfur coal. Bethesda has just been approached by Mid-Ohio Electric  Company with a request to supply coal for its electric generators for  the next four years. Bethesda Mining does not have enough excess  capacity at its existing mines to guarantee the contract. The company is  considering opening a strip mine in Ohio on 5,000 acres of land  purchased 10 years ago for $5.4 million. Based on a recent appraisal,  the company feels it could receive $7.5 million on an aftertax basis if  it sold the land today.

Strip  mining is a process where the layers of topsoil above a coal vein are  removed and the exposed coal is removed. Some time ago, the company  would remove the coal and leave the land in an unusable condition.  Changes in mining regulations now force a company to reclaim the land;  that is, when the mining is completed, the land must be restored to near  its original condition. The land can then be used for other purposes.  As they are currently operating at full capacity, Bethesda will need to  purchase additional equipment, which will cost $65 million. The  equipment will be depreciated on a seven-year MACRS schedule. The  contract only runs for four years. At that time, the coal from the site  will be entirely mined. The company feels that the equipment can be sold  for 60 percent of its initial purchase price. However, Bethesda plans  to open another strip mine at that time and will use the equipment at  the new mine.

The  contract calls for the delivery of 500,000 tons of coal per year at a  price of $84 per ton. Bethesda Mining feels that coal production will be  750,000 tons, 810,000 tons, 830,000 tons, and 720,000 tons,  respectively, over the next four years. The excess production will be  sold in the spot market at an average of $95 per ton. Variable costs  amount to $43 per ton and fixed costs are $5.2 million per year. The  mine will require a net working capital investment of 5 percent of  sales. The NWC will be built up in the year prior to the sales.

Bethesda  will be responsible for reclaiming the land at termination of the  mining. This will occur in Year 5. The company uses an outside company  for reclamation of all the company’s strip mines. It is estimated the  cost of reclamation will be $5.4 million. After the land is reclaimed,  the company plans to donate the land to the state for use as a public  park and recreation area as a condition to receive the necessary mining  permits. This will occur in Year 5 and result in a charitable expense  deduction of $7.5 million. Bethesda has a 21 percent tax rate and a  required return of 12 percent on new strip mine projects. Assume a loss  in any year will result in a tax credit.

Assignment Directions

Write  a case analysis

You have  been approached by the president of the company with a request to  analyze the project. Define, calculate, discuss, and use decision  criteria to assess the investment using the following methods:

  1. Payback period.
  2. Profitability index
  3. Net present value
  4. Internal rate of return

Based on  your analysis, should Bethesda Mining take the contract and open the  mine? In your analysis, discuss the advantages and disadvantages of  using each method for capital investment decisions. Discuss any other  capital investment techniques that you would use to help you make a more  informed decision. Are there any other variables that they should  consider in their decision?

Struggling with where to start this case analysis? Follow this guide to tackle it step by step!

Step-by-Step Guide to Analyzing the Capital Investment Decision

Step 1: Identify Relevant Cash Flows

Focus only on incremental cash flows related to the project.

Include:

  • Initial equipment cost ($65M)

  • Opportunity cost of land ($7.5M)

  • Net working capital investment (5% of sales)

  • Annual operating cash flows

  • Tax effects (depreciation, deductions, salvage)

  • Reclamation cost and tax shield

  • Recovery of net working capital

Exclude sunk costs (original land purchase price).


Step 2: Calculate Annual Revenue

Separate contract sales from spot market sales:

  • Contract: 500,000 tons × $84

  • Spot market: (Total production − 500,000) × $95

Do this for each of the four years using the given production estimates.


Step 3: Estimate Operating Costs

  • Variable costs: Total tons × $43

  • Fixed costs: $5.2 million annually

Subtract costs from revenues to obtain EBIT.


Step 4: Incorporate Depreciation and Taxes

  • Use the 7-year MACRS schedule for depreciation.

  • Compute taxes using the 21% tax rate.

  • Remember: depreciation is a non-cash expense but provides a tax shield.


Step 5: Calculate Operating Cash Flow (OCF)

Use the standard formula:

OCF = EBIT × (1 − Tax Rate) + Depreciation

Do this for Years 1–4.


Step 6: Account for Terminal Year Cash Flows

In Year 5 include:

  • Reclamation cost (after-tax)

  • Charitable donation tax benefit

  • Recovery of net working capital

Do not include salvage value if equipment is reused.


Step 7: Apply Capital Budgeting Techniques

1. Payback Period

  • Measures how long it takes to recover the initial investment.

  • Advantage: Simple and intuitive

  • Disadvantage: Ignores time value of money and cash flows after payback

2. Net Present Value (NPV)

  • Discount all cash flows at 12%.

  • Decision rule: Accept if NPV > 0

  • Advantage: Best measure of value creation

  • Disadvantage: Sensitive to assumptions

3. Internal Rate of Return (IRR)

  • Discount rate where NPV = 0.

  • Decision rule: Accept if IRR > 12%

  • Advantage: Easy to interpret

  • Disadvantage: Can be misleading with unconventional cash flows

4. Profitability Index (PI)

  • Present value of future cash flows ÷ initial investment

  • Decision rule: Accept if PI > 1

  • Useful when capital is rationed.


Step 8: Make the Decision

Based on your results:

  • Compare all four methods

  • Identify which metrics support or oppose the project

  • Place greatest weight on NPV, supported by IRR and PI

State clearly whether Bethesda should accept the contract and open the mine.


Step 9: Discuss Additional Considerations

Address qualitative and strategic factors:

  • Environmental regulation risk

  • Coal price volatility

  • Long-term demand for high-sulfur coal

  • Reputational impact of land donation

  • Future reuse of equipment

You may also mention sensitivity analysis or scenario analysis as additional tools.


Step 10: Conclude Professionally

Summarize:

  • Key financial findings

  • Strengths and weaknesses of each method

  • Final recommendation supported by quantitative and qualitative analysis

 

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